Short circuit in welding











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All I know about welding is it is a technique in which electrode is connected to one terminal and the gripper connected to workpiece is in connection with the other terminal. As current passes and when the electrode is touched to the workpiece,an arc is generated which melts electrode and helps in the formation of a joint. As the circuit is completed with a conductor in-between,doesn't it result in short circuit?










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    up vote
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    All I know about welding is it is a technique in which electrode is connected to one terminal and the gripper connected to workpiece is in connection with the other terminal. As current passes and when the electrode is touched to the workpiece,an arc is generated which melts electrode and helps in the formation of a joint. As the circuit is completed with a conductor in-between,doesn't it result in short circuit?










    share|improve this question
























      up vote
      3
      down vote

      favorite









      up vote
      3
      down vote

      favorite











      All I know about welding is it is a technique in which electrode is connected to one terminal and the gripper connected to workpiece is in connection with the other terminal. As current passes and when the electrode is touched to the workpiece,an arc is generated which melts electrode and helps in the formation of a joint. As the circuit is completed with a conductor in-between,doesn't it result in short circuit?










      share|improve this question













      All I know about welding is it is a technique in which electrode is connected to one terminal and the gripper connected to workpiece is in connection with the other terminal. As current passes and when the electrode is touched to the workpiece,an arc is generated which melts electrode and helps in the formation of a joint. As the circuit is completed with a conductor in-between,doesn't it result in short circuit?







      welding current shock






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      asked Dec 2 at 8:35









      Shwetha

      696




      696






















          1 Answer
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          No, this is not classed as a "short-circuit". This is a circuit with a designed current flow - ie a 60 to 150A range is common...



          A "short-circuit" is a circuit where the current flow is not following the designed current path ie it is taking a "shorter" route to ground.






          share|improve this answer





















          • To expand a little. There is a circuit, but the welder limits the amount of current it puts out instead of letting it increase to a very high value. Current flowing through a wire (or through conductors making a circuit, including the cables, electrode, and plasma) generates heat, and that heat is generally where the electrical resistance in the circuit is high - which happens to be where the welding is taking place.
            – Steve
            Dec 2 at 21:43










          • At that point, the resistance relative to other parts of the system (large cables, big pieces of steel, etc) is fairly high.
            – Steve
            Dec 2 at 21:44










          • And , yes there is a "short arc" welding mode used with MIG ( wire feed welding) where the filler wire is heated as a short circuit then melts and drops. It requires a welding machine that instantaneously adjusts current and amperage to do this. It is used for low heat input welds. More common MIG process is the "spray arc" mode .
            – blacksmith37
            Dec 2 at 22:45











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          1 Answer
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          active

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          up vote
          7
          down vote



          accepted










          No, this is not classed as a "short-circuit". This is a circuit with a designed current flow - ie a 60 to 150A range is common...



          A "short-circuit" is a circuit where the current flow is not following the designed current path ie it is taking a "shorter" route to ground.






          share|improve this answer





















          • To expand a little. There is a circuit, but the welder limits the amount of current it puts out instead of letting it increase to a very high value. Current flowing through a wire (or through conductors making a circuit, including the cables, electrode, and plasma) generates heat, and that heat is generally where the electrical resistance in the circuit is high - which happens to be where the welding is taking place.
            – Steve
            Dec 2 at 21:43










          • At that point, the resistance relative to other parts of the system (large cables, big pieces of steel, etc) is fairly high.
            – Steve
            Dec 2 at 21:44










          • And , yes there is a "short arc" welding mode used with MIG ( wire feed welding) where the filler wire is heated as a short circuit then melts and drops. It requires a welding machine that instantaneously adjusts current and amperage to do this. It is used for low heat input welds. More common MIG process is the "spray arc" mode .
            – blacksmith37
            Dec 2 at 22:45















          up vote
          7
          down vote



          accepted










          No, this is not classed as a "short-circuit". This is a circuit with a designed current flow - ie a 60 to 150A range is common...



          A "short-circuit" is a circuit where the current flow is not following the designed current path ie it is taking a "shorter" route to ground.






          share|improve this answer





















          • To expand a little. There is a circuit, but the welder limits the amount of current it puts out instead of letting it increase to a very high value. Current flowing through a wire (or through conductors making a circuit, including the cables, electrode, and plasma) generates heat, and that heat is generally where the electrical resistance in the circuit is high - which happens to be where the welding is taking place.
            – Steve
            Dec 2 at 21:43










          • At that point, the resistance relative to other parts of the system (large cables, big pieces of steel, etc) is fairly high.
            – Steve
            Dec 2 at 21:44










          • And , yes there is a "short arc" welding mode used with MIG ( wire feed welding) where the filler wire is heated as a short circuit then melts and drops. It requires a welding machine that instantaneously adjusts current and amperage to do this. It is used for low heat input welds. More common MIG process is the "spray arc" mode .
            – blacksmith37
            Dec 2 at 22:45













          up vote
          7
          down vote



          accepted







          up vote
          7
          down vote



          accepted






          No, this is not classed as a "short-circuit". This is a circuit with a designed current flow - ie a 60 to 150A range is common...



          A "short-circuit" is a circuit where the current flow is not following the designed current path ie it is taking a "shorter" route to ground.






          share|improve this answer












          No, this is not classed as a "short-circuit". This is a circuit with a designed current flow - ie a 60 to 150A range is common...



          A "short-circuit" is a circuit where the current flow is not following the designed current path ie it is taking a "shorter" route to ground.







          share|improve this answer












          share|improve this answer



          share|improve this answer










          answered Dec 2 at 8:55









          Solar Mike

          4,9991613




          4,9991613












          • To expand a little. There is a circuit, but the welder limits the amount of current it puts out instead of letting it increase to a very high value. Current flowing through a wire (or through conductors making a circuit, including the cables, electrode, and plasma) generates heat, and that heat is generally where the electrical resistance in the circuit is high - which happens to be where the welding is taking place.
            – Steve
            Dec 2 at 21:43










          • At that point, the resistance relative to other parts of the system (large cables, big pieces of steel, etc) is fairly high.
            – Steve
            Dec 2 at 21:44










          • And , yes there is a "short arc" welding mode used with MIG ( wire feed welding) where the filler wire is heated as a short circuit then melts and drops. It requires a welding machine that instantaneously adjusts current and amperage to do this. It is used for low heat input welds. More common MIG process is the "spray arc" mode .
            – blacksmith37
            Dec 2 at 22:45


















          • To expand a little. There is a circuit, but the welder limits the amount of current it puts out instead of letting it increase to a very high value. Current flowing through a wire (or through conductors making a circuit, including the cables, electrode, and plasma) generates heat, and that heat is generally where the electrical resistance in the circuit is high - which happens to be where the welding is taking place.
            – Steve
            Dec 2 at 21:43










          • At that point, the resistance relative to other parts of the system (large cables, big pieces of steel, etc) is fairly high.
            – Steve
            Dec 2 at 21:44










          • And , yes there is a "short arc" welding mode used with MIG ( wire feed welding) where the filler wire is heated as a short circuit then melts and drops. It requires a welding machine that instantaneously adjusts current and amperage to do this. It is used for low heat input welds. More common MIG process is the "spray arc" mode .
            – blacksmith37
            Dec 2 at 22:45
















          To expand a little. There is a circuit, but the welder limits the amount of current it puts out instead of letting it increase to a very high value. Current flowing through a wire (or through conductors making a circuit, including the cables, electrode, and plasma) generates heat, and that heat is generally where the electrical resistance in the circuit is high - which happens to be where the welding is taking place.
          – Steve
          Dec 2 at 21:43




          To expand a little. There is a circuit, but the welder limits the amount of current it puts out instead of letting it increase to a very high value. Current flowing through a wire (or through conductors making a circuit, including the cables, electrode, and plasma) generates heat, and that heat is generally where the electrical resistance in the circuit is high - which happens to be where the welding is taking place.
          – Steve
          Dec 2 at 21:43












          At that point, the resistance relative to other parts of the system (large cables, big pieces of steel, etc) is fairly high.
          – Steve
          Dec 2 at 21:44




          At that point, the resistance relative to other parts of the system (large cables, big pieces of steel, etc) is fairly high.
          – Steve
          Dec 2 at 21:44












          And , yes there is a "short arc" welding mode used with MIG ( wire feed welding) where the filler wire is heated as a short circuit then melts and drops. It requires a welding machine that instantaneously adjusts current and amperage to do this. It is used for low heat input welds. More common MIG process is the "spray arc" mode .
          – blacksmith37
          Dec 2 at 22:45




          And , yes there is a "short arc" welding mode used with MIG ( wire feed welding) where the filler wire is heated as a short circuit then melts and drops. It requires a welding machine that instantaneously adjusts current and amperage to do this. It is used for low heat input welds. More common MIG process is the "spray arc" mode .
          – blacksmith37
          Dec 2 at 22:45


















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